Example of Calculation of Lightning Protection and Grounding for a CTS of a Complex of Water Supply Facilities in the the Khanty-Mansiysk Autonomous Region

Example of calculation of lightning protection and grounding for PTS of a complex of water supply facilities in the Khanty-Mansiysk Autonomous Region

Water supply is a life support system in buildings and structures. Without it, people cannot stay there comfortably. A short search over the Internet will provide a deep understanding of the importance of uninterrupted system operations. Modern water supply systems are complex engineering facilities with a lot of powered equipment as well as low-voltage equipment such as monitoring, dispatcher systems, CCTVs, access control, etc. The water supply system facilities just like any other facilities are prone to lightning strikes; therefore, the absence of reliable lightning protection and grounding are dangerous in terms of the facility damage with serious consequences.

In 2021, the ZANDZ.com Technical Center received a request to calculate lightning protection for a complex of water supply and treatment facilities as well as water supply network in a settlement located in the Khanty-Mansiysk Autonomous Region. We will consider, as an illustration, a solution that was provided by the ZANDZ Technical Center in reply for a complete transformer substation that powers the facility.

Solution:

The activities were conducted in accordance with the Electrical Installations Code (EIC), Rev. 7, Chapter 1.7, SO 153-34.21.122-2003 "Guidelines for Arrangement of Lightning Protection of Buildings, Structures, and Industrial Utilities" (hereinafter referred to as SO), and RD 34.21.122-87 "Guidelines for Arrangement of Lightning Protection of Buildings and Structures" (hereinafter referred to as RD).

The protected facility is classified as a conventional facility in terms of lightning protection according to SO and to Category 3 according to RD.

Protection of buildings against lightning strikes is provided by using lightning arresters. Lightning arrester is a device that is elevated over the protected facility through which the lightning current goes into the ground bypassing the protected facility. It consists of a lightning rod that directly accepts the discharge of a lightning , a current collector, and a grounding electrode.

Calculation of protection zones of repeated lightning arresters is performed according to items 2.2 and 3 of Appendix 3 to RD 34.21.122-87 for the zone B. The protection zone of the repeated lightning arresters is defined as a protection zone of the pairs of adjacent lightning arresters. Taking into account that, in this case, the distance between the lightning arresters is greater than the height but less than six heights of lightning rods, we can use the respective set of formulas:

Calculation of protection zones of lightning rods for CTS of a complex of water supply facilities

Calculation of protection zones of lightning rods for CTS of a complex of water supply facilities

Calculation of dimensions of internal protection zone area

A set of arrangements ensuring compliance with the lightning protection requirements is based on the following solutions:

  • installation of 2 x 4 m lightning rods on the wall. It is considered that 0.7 m of the rod length is used for securing;
  • Lightning rods are interconnected to arrange two current collectors using galvanized steel wire of D = 8 mm from each lightning rod. Current collectors are connected to an artificial grounding arrangement in 8 points. The distance between the current collectors should not exceed 20 m. Current collectors are attached (with mounting step 0.6-1 m):
    • o on the slopes of the roof using clamps GL-11747A;
    • o to the walls using clamps GL-11703A;
  •  connection and branching of current collectors are made using clamps GL-11551А.

Calculation of grounding arrangement resistance for CTS:

According to engineering and geological survey provided by the customer, the prevailing soil type is sand.
The estimated soil resistivity is taken to be 600 Ohm ∙ m.

Horizontal electrode resistance:

Horizontal electrode resistance

Гор - Hor

where ρ is soil resistivity, Ohm*m;
b is horizontal electrode width, m;
h is horizontal electrode depth, m;
Lhor is horizontal electrode length, m.

Vertical electrode resistance

Vertical electrode resistance

where ρ is soil resistivity, Ohm*m;
L is vertical electrode length, m;
d is vertical electrode diameter, m;
– is depth, i.e. the distance from the ground surface to the ground terminal, m;

Electrode top deepening

ЗУ - GA
Исп гр - Util

where t is depth of the top of the electrode, m

Electrical impedance of the grounding arrangement:

Electrode top deepening

where n is the number of sets;
kutil is the utilization ratio;

Estimate resistance of the grounding arrangement

Гор - Hor
Ом - Ohm
ЗУ - GA
Верт - Vert

The estimated resistance of the grounding arrangement is 23.35 Ohm, which is less than the required grounding resistance of 24 Ohm obtained by increasing the resistance of
4 Ohm by 6 times according to item 1.7.101 of the EIC Rev. 7.

A set of measures to ensure the requirements for the grounding arrangement is based on the following solutions:

  • mounting of a grounding arrangement consisting of a horizontal electrode (galvanized steel strip with a cross-section 4 x 30 mm), depth 0.5 meter, and 15 x 3 m and 4 x 4.5 m vertical electrodes (steel copper-clad rods with a diameter of 14 mm);
  • vertical and horizontal electrodes are interconnected and they are attached to the reservoir body and the CTS metal structure using clamp ZZ-005-064;
  • current collector is connected to the output of the galvanized ground strip using control clamp GL-11562A;
  • the design of the grounding arrangement corresponds to item 1.7.55 of the EIC. Grounding arrangements for protective grounding and grounding for lightning protection are common.

The location of the elements of the lightning protection system and the grounding arrangement is shown in a drawing in a separate file. The indicated protection zone corresponds to zone B according to RD.

Calculation example for lightning protection and grounding for a CTS of a complex of water supply facilities in the Khanty-Mansiysk Autonomous Region
Click here to view the diagram in full.

Условные обозначения - Legend
Футляр - Cover
Мм - Mm
Надземно с э/обогревом - Above-ground with electric heating
Футляр п/э - PE cover

Table 1. List of required materials.

Item No. Fig. Part number Product Quantity
Lightning protection system
1 ZANDZ Lightning mast, vertical, 6 m high, with a set of 2 wall fasteners (stainless steel) ZZ-201-006-3 ZANDZ Lightning mast, vertical, 6 m high, with a set of 2 wall fasteners (stainless steel) 2
2 ZANDZ Clamp to the lightning rod D42 mm for current collectors (stainless steel)
ZZ-202-002 ZANDZ Clamp to the lightning rod D42 mm for current collectors (stainless steel) 2
3 ZANDZ Vertical lightning mast, 5 m (stainless steel) ZZ-201-005 ZANDZ Vertical lightning mast, 5 m (stainless steel) 2
4 ZANDZ Vertical lightning mast, 4 m (stainless steel) ZZ-201-004 ZANDZ Vertical lightning mast, 4 m (stainless steel) 6
5 ZANDZ Wall fastening for lightning rod (stainless steel) ZZ-203-001 ZANDZ Wall fastening for lightning rod (stainless steel) 8
6 GALMAR Clamp to the ZZ-201-004 lightning arresters for current collectors (stainless steel) GL-20022 GALMAR Clamp to the ZZ-201-004 lightning arresters for current collectors (stainless steel) 8
7 ZANDZ Galvanized steel wire (D 8 mm / S 50 mm²; wire bundle 125 m) ZZ-502-008-125 ZANDZ Galvanized steel wire (D 8 mm / S 50 mm²; wire bundle 125 m) 1
8 GALMAR Current collector roof clamp for the roof coated with metal shape / corrugated sheeting (painted galvanized steel) GL-11747A GALMAR Current collector roof clamp for the roof coated with metal shape / corrugated sheeting (painted galvanized steel) 60
9 GALMAR Clamp for fastening the current collector with elevation (15 mm height; painted galvanized steel) to the facade/wall
GL-11703A GALMAR Clamp for fastening the current collector with elevation (15 mm height; painted galvanized steel) to the facade/wall 90
10 GALMAR Current collectors connection clamp (painted galvanized steel) GL-11551A GALMAR Current collectors connection clamp (painted galvanized steel) 5
11 GALMAR Control clamp wire + bar (painted galvanized steel) for connecting current collectors GL-11562A GALMAR Control clamp wire + bar (painted galvanized steel) for connecting current collectors 12
Grounding arrangement
13 ZANDZ Conductor connection clamp (up to 40 mm) ZZ-005-064 ZANDZ Conductor connection clamp (up to 40 mm) 30
14 ZANDZ Galvanized steel strip (30 * 4 mm; 52 m bundle) ZZ-502-304-52 ZANDZ Galvanized steel strip (30 * 4 mm; 52 m bundle) 3
15 ZANDZ Galvanized steel bar (30 * 4 mm; 6 m bundle) ZZ-502-304-6 ZANDZ Galvanized steel bar (30 * 4 mm; 6 m bundle) 2
16 ZANDZ Copper-plated threaded grounding rod (D14; 1.5 m) ZZ-001-065 ZANDZ Copper-plated threaded grounding rod (D14; 1.5 m) 42
17 ZANDZ Threaded connecting coupling ZZ-002-061 ZANDZ Threaded connecting coupling 25
18 ZANDZ Takeoff Tip ZZ-003-061 ZANDZ Takeoff Tip 19
19 ZANDZ Guide head for jackhammer attachment ZZ-004-060 ZANDZ Guide head for jackhammer attachment 9
20 ZANDZ Conductive grease ZZ-006-000 ZANDZ Conductive grease 3
21 ZANDZ Waterproofing tape ZZ-007-030 ZANDZ Waterproofing tape 8
22 ZANDZ Attachment to the jackhammer (SDS max) ZZ-008-000 ZANDZ Attachment to the jackhammer (SDS max) 1

Do you have any questions about lightning protection for the cadet school or other facilities? Please, contact the ZANDZ Technical Center!



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