D10 conductor and D14.2 mm ground rod L-shaped connection (ready-made kit)

Item number: ZZ-400-101-1410

ZZ-400-101-1410 ready-made kit contains everything you may require to make an L-connection of a round-section conductor 10 mm in diameter and a ground rod 14.2 mm in diameter by the exothermic welding.

The kit includes:

  • graphite refractory crucible - 1 pc.
  • crucible clamp - 1 pc.
  • powder charge - 40 pcs.
  • specialized lighter - 1 pc.
  • conductor brush - 1 pc.
  • crucible brush - 1 pc.
  • crucible scraper - 1 pc.

 

The kit content is enough for 40 connections.

The cost of one welded connection will be 3,170 rubles.

Please read more detailed information about the kit content and the designation of all its components below.

L-shaped connection of the conductor D10 mm and the grounding rod

* - A schematic representation of the welded connection is shown in the photo.

Frontal connection of the strip 30x4 mm

* - The photo shows a sample kit. The actual appearance of the kit and its components may vary.

 

Crucible (mold)

The reusable graphite refractory crucible (mold) consists of two chambers: the upper chamber for thermite reaction and the lower welding cavity.

The reaction occurs in the upper chamber after the welding material is ignited. The resulting alloy consists of molten copper and aluminum oxide. The alloy flows into the welding cavity and forms a reliable connection after hardening on the parts to be welded.

During the welding operation, the parts to be welded are placed inside the crucible, which then must be secured by a special clamp.

This crucible is designed for the L-shaped multiple welding of round-section conductors 10 mm in diameter and ground rods 14.2 mm in diameter.

The crucible inner surface must be cleaned from waste slag by special accessories after each welding operation.

 

Name
Parts to be welded
Connection type
Item number
ZANDZ WELDING Crucible/mold "ground rod+round wire" type with one tap (D14; D10) D10 mm round wire +
D14.2 mm rod
L-shaped ZZ-410-001-10

Crucible

 

Crucible clamp (clamping device)

The manual universal clamp securely fixes parts to be welded inside the crucible and prevents the molten alloy from flowing out.

Clamping device type 4 is required for the L-shaped connection of round-section conductors 10 mm in diameter and ground rods 14.2 mm in diameter.

 

Name
Item number
ZANDZ WELDING Manual universal clamping device (type 4) ZZ-420-104

Clamp for the crucible

Clamp for the crucible-2

 

Charge (thermite powder)

Thermite is a powder mixture consisting of

  • A metal having a large oxidation heat value, such as aluminum, which is very active when combined with oxygen resulting in the easy recovery of other metals from oxides under certain conditions;
  • A second metal oxide with a small formation heat value (e.g., copper or iron oxide).

When the thermite burns down it forms a molten metal, which fills the parts to be welded and forms a welded connection.

A charge weighing 0.090 kg is needed to make an L-shaped connection of a round-section conductor 10 mm in diameter and a ground rod 14.2 mm in diameter.

Name
Charge weight, kg
Item number
ZANDZ WELDING Charge, 90 grams 0,090 ZZ-430-090

Charge (thermite powder)

 

Accessories

You will need the following accessories for the exothermic welding:

  • special lighter to start the exothermic reaction;
  • cleaning brush for a round-section conductor;
  • heat-resistant brush for crucible cleaning;
  • scraper to remove slag from the inner surface of the crucible (after each welding operation).

 

Name
Item number
ZANDZ WELDING Lighter ZZ-440-201
ZANDZ WELDING round-section conductor cleaning brush ZZ-440-102
ZANDZ WELDING Crucible/mold cleaning brush (heat-resistant) ZZ-440-104
ZANDZ WELDING Crucible/mold cleaning scraper ZZ-440-101

Brush-1

Brush-2

Accessories

 

Personal protective gear
(not included)

We also offer optional personal protective gear to ensure the safety of your works:

  • safety goggles;
  • protective heat resistant gloves.

 

Name
Item number
ZANDZ WELDING Safety goggles ZZ-440-303
ZANDZ WELDING Heat-resistant gloves ZZ-440-302

Gloves

Glasses


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